Course Overview
This intensive hands-on program equips technicians with comprehensive maintenance and troubleshooting skills for industrial pumps, compressors, and valve systems. Participants will learn predictive maintenance techniques, safety protocols, and performance optimization for rotating equipment in oil & gas, power, and process industries.
Course Objectives
Upon completion, participants will be able to:
- Perform systematic maintenance on pumps and compressors
- Troubleshoot common operational problems
- Implement safety procedures for hazardous environments
- Conduct vibration analysis and alignment
- Optimize sealing systems (mechanical seals, packing)
- Interpret OEM manuals and technical drawings
- Apply predictive maintenance techniques
Who Should Attend
This course is essential for:
- Rotating equipment technicians
- Maintenance mechanics
- Field service engineers
- Reliability technicians
- Plant operators
- Mechanical supervisors
- HVAC technicians
Course Modules
Module 1: Equipment Fundamentals
- Pump types (centrifugal, PD, vacuum)
- Compressor types (reciprocating, screw, centrifugal)
- Valve classifications and applications
- System hydraulics and performance curves
Module 2: Mechanical Maintenance
- Bearing installation/removal techniques
- Coupling alignment methods (laser, reverse dial)
- Shaft deflection measurement
- Lubrication best practices
Module 3: Sealing Systems
- Mechanical seal types and installation
- Packing gland adjustment
- Seal failure analysis
- Environmental controls
Module 4: Safety & Operations
- LOTO procedures for rotating equipment
- Hazardous area classifications
- Pressure system safety
- Emergency shutdown protocols
Module 5: Predictive Maintenance
- Vibration analysis fundamentals
- Thermography applications
- Oil analysis interpretation
- Performance monitoring
Module 6: Troubleshooting
- Cavitation detection
- Overheating causes
- Noise diagnostics
- Efficiency loss analysis
Module 7: Valve Maintenance
- Gate/globe/check valve overhaul
- Actuator adjustment
- Leak repair techniques
- Pressure testing
Module 8: Hands-On Workshops
- Pump disassembly/reassembly
- Laser alignment practical
- Seal replacement demo
- Vibration measurement lab