Course Overview:
This course equips participants with practical skills to diagnose, troubleshoot, and resolve mechanical issues related to pumps, compressors, bearings, and lubrication systems. It emphasizes root cause identification and corrective actions to enhance equipment reliability and operational efficiency.
Course Objectives:
By the end of this course, participants will be able to:
- Identify common mechanical problems in pumps, compressors, bearings, and lubrication systems
- Apply systematic troubleshooting techniques to diagnose faults
- Understand the principles of proper lubrication and bearing maintenance
- Implement corrective and preventive measures to avoid recurring issues
- Improve equipment uptime and reduce maintenance costs
Who Should Attend:
- Maintenance engineers and technicians
- Mechanical engineers
- Reliability engineers
- Operations personnel involved with rotating equipment
- Maintenance planners and supervisors
Course Outline:
Overview of Pumps, Compressors, Bearings, and Lubrication Systems
- Types and functions of pumps and compressors
- Bearing types and their role in machinery
- Importance of lubrication in machinery performance
Common Mechanical Failures and Symptoms
- Pump cavitation, seal leaks, impeller damage
- Compressor surge, vibration, and overheating
- Bearing wear, misalignment, and noise issues
- Lubrication failures and contamination effects
Troubleshooting Techniques and Tools
- Visual inspection and operational checks
- Vibration analysis and thermography
- Lubricant analysis and contamination detection
- Use of diagnostic instruments and software
Lubrication Best Practices
- Types of lubricants and selection criteria
- Lubrication methods and schedules
- Storage and handling of lubricants
- Monitoring lubrication effectiveness
Corrective Actions and Preventive Measures
- Repair and replacement guidelines
- Alignment and balancing techniques
- Maintenance planning for reliability
- Training and continuous improvement
Case Studies and Practical Examples
- Real-world troubleshooting scenarios
- Lessons learned from failures and repairs
- Industry standards and compliance considerations