Course Overview
This course provides a practical and comprehensive understanding of mechanical engineering principles as applied to the design, operation, inspection, maintenance, and troubleshooting of static and rotating equipment in industrial facilities. It is ideal for professionals involved in the mechanical integrity, reliability, and performance of process equipment commonly found in oil & gas, power generation, petrochemical, and manufacturing industries.
Course Objectives
By the end of this course, participants will be able to:
- Understand the function and classification of static and rotating equipment.
- Apply engineering principles to the selection and specification of equipment.
- Interpret mechanical design codes and standards.
- Identify common failure modes and troubleshoot equipment issues.
- Plan and manage maintenance strategies for optimal equipment performance.
- Improve equipment reliability and safety through best engineering practices.
Who Should Attend
This course is suitable for:
- Mechanical and maintenance engineers
- Plant and facility engineers
- Reliability and integrity professionals
- Engineering supervisors and project engineers
- Technical professionals involved in equipment design and operation
Course Outline
Fundamentals of Mechanical Engineering
- Core principles in materials, stress, strain, and fatigue
- Overview of pressure, temperature, flow, and mechanical loads
Static Equipment: Design, Operation & Maintenance
- Pressure vessels, heat exchangers, tanks, piping systems
- Design considerations, codes (ASME, API), and material selection
- Corrosion, fouling, and inspection practices
- Maintenance and repair methods
Rotating Equipment: Design, Operation & Maintenance
- Pumps, compressors, turbines, and fans
- Selection criteria and operating principles
- Lubrication systems and vibration analysis
- Predictive and preventive maintenance
Mechanical Integrity and Reliability
- Equipment lifecycle management
- Risk-based inspection and reliability-centered maintenance
- Failure analysis techniques (RCFA, FMEA)
Standards and Compliance
- Key industry codes: ASME, API, ISO
- Documentation, inspection reports, and quality control
Troubleshooting and Case Studies
- Diagnosing mechanical failures
- Root cause analysis examples
- Case studies from real-world industrial scenarios
Engineering Tools and Technology
- Condition monitoring technologies
- Digital twins and asset management systems
- Emerging technologies for mechanical equipment