Course Introduction
The assets of a company should be kept in good condition working effectively and efficiently to ensure that the final product reaches the end user in time. The safety and reliability of operations and technical integrity of assets helps the company achieve target objectives. Therefore, it is necessary that asset integrity management be performed correctly so that business processes, systems, tools, competence and resources run correctly throughout the asset lifecycle.
In this course, participants will learn about the details of asset integrity management. They will also learn how to perform inspection, calibration, Reliability, corrosion management monitoring and auditing for marine terminal storage tanks.
Course Objectives
- Understanding the basic principles of asset integrity management
- Applying these principles to marine terminal storage tanks
- Maximizing productivity of facilities
- Ensuring reliability and safety of equipment
- Reduce risks and meeting all relevant regulations
Who Should Attend?
- Maintenance staff
- Engineers
- Inspectors
- Auditors
Course Outline
Day 1
- Asset integrity management
- Development and optimization of maintenance, inspection and testing (MIT) plans
- Work processes
- Condition assessment and monitoring
- Analysis of plant performance as part of Root Cause assessment
- Technical inspections
- Technical integrity analysis
- Life Cycle Asset Management (LCAM)
- Barrier management
- Safety risk management
- Offshore hazard and risk assessment
- 3D laser scanning
Day 2
- Dimensional control
- Smart asset optimization
- Surveying and mapping
- Non-destructive testing (NDT)
- Storage Tank & Piping inspection (API 653) (API 570) (API 571)
- Proper inspection protocol
- Corrosion
- Erosion
- Fatigue
- Cracking
Day 3
- Visual Testing (VT)
- Ultrasonic Thickness Testing (UTT)
- Penetrant Testing (PT)
- Radiographic Testing (RT)
- Magnetic Particle Testing (MT)
- Bubble Leak Testing (BLT)
- Corrosion Under Insulation (CUI)
- Pipeline repair materials and application
- Permanent repairs
- Equipment longevity
- Structural strengthening and integrity
- Minimal impact to productivity
Day4
- Plant reliability analysis
- Process reliability analysis
- Maintenance strategy development
- System reliability process modeling
- Reliability program plan development
- Risk assessment of critical equipment
- Reliability analysis of plant equipment
- Corrosion management and monitoring
- Identification of Corrosion Threats
- Life-Cycle Cost Analysis
- Corrosion Control Strategies
- Corrosion Monitoring and Inspection
Day5
- Sup-sea pipeline inspection and repair
- Emergency Pipeline Repair Systems
- Coating Removal
- Pipeline repair
- Cable replacement and jointing
- Trenching of cables, flexible umbilical’s & pipelines
- Plant Design & Modeling
- Design parameter optimization
- Design trouble-shooting and improvement