Course Overview:
This course is designed to enhance the skills and knowledge of technical personnel involved in the operation, maintenance, inspection, control, and troubleshooting of industrial boilers. It focuses on ensuring safety, improving performance, increasing energy efficiency, and preventing costly downtime through effective boiler management strategies.
Course Objectives:
By the end of this course, participants will be able to:
- Understand the design, function, and operating principles of industrial boilers
- Operate boilers efficiently and safely in compliance with standards
- Perform regular inspections and preventive maintenance
- Troubleshoot operational issues and identify root causes of boiler failures
- Apply best practices in combustion control and energy optimization
Who Should Attend:
- Boiler operators and technicians
- Maintenance and mechanical engineers
- Plant operations personnel
- Facility and utility managers
- Health, safety, and inspection staff
Course Outline:
Introduction to Boiler Systems
- Overview of steam and hot water boilers
- Types and classifications of boilers
- Key components and functions
Boiler Operation and Efficiency
- Start-up, normal operation, and shutdown procedures
- Load variation handling and efficiency considerations
- Monitoring critical parameters and indicators
Inspection and Preventive Maintenance
- Routine maintenance checks
- Boiler cleaning and servicing
- Inspection requirements and frequency
Control Systems and Instrumentation
- Boiler control loops and automation
- Combustion control systems
- Safety devices and alarms
Troubleshooting and Fault Diagnosis
- Common boiler problems and their symptoms
- Diagnostic techniques for mechanical and control issues
- Practical troubleshooting examples
Boiler Safety and Regulatory Compliance
- Boiler hazards and safety protocols
- Emergency handling and risk mitigation
- Standards and codes of practice (ASME, local regulations)
Energy Optimization and Best Practices
- Reducing fuel consumption and emissions
- Heat recovery and condensate return systems
- Strategies for improving thermal efficiency