Introduction:
Maintenance has too often been the focus of cost-cutting without regard to the impact on availability. Money saved on the maintenance budget appears directly on the bottom line. The money lost in production through equipment downtime does not appear, however it may be many times greater than the direct maintenance cost saving. The application of the methods described in this seminar will produce a positive impact on business goals.
Course Objectives:
- Proactive management practices to improve the effectiveness of their maintenance management system
- Reliability and risk based approaches to optimize preventive maintenance and improve reliability
- Developing and implementing total life cycle asset management strategies
- Developing and implementing an enhanced performance measurement scorecard and link this to more effective decision making in maintenance
- Optimizing the maintenance logistics support functions
Who Should Attend?
- Maintenance Managers interested in raised the performance of their department to a higher level Maintenance Engineers, Reliability Engineers and Maintenance Technical Support staff wishing to enhance their knowledge and improve their knowledge of tools and techniques they can use to improve maintenance performance
- Maintenance Supervisors and Maintenance Planners and Schedulers wishing to enhance their knowledge and improve their knowledge of tools and techniques they can use to improve maintenance performance reliability and risk-based approaches to optimize preventive maintenance and improve reliability
- Developing and implementing total life cycle asset management strategies
- Developing and implementing an enhanced performance measurement scorecard and link this to more effective decision making in the maintenance
- Optimizing the maintenance logistics support functions
Course Outlines:
Introduction and Objectives
- Introduction to CEMM & Overview of CEMM
- Functions The Operating context
- Top Down vs. Bottom Up Approach
Reliability & Maintainability
- Introduction to Reliability Engineering where to find reliability information in your organization
- Reliability & Maintainability (Cont.)
- How to use reliability information for maintenance Maintainability& Video
Functional Failures
- How to identify and document Functions and Functional Failures Total Productive Maintenance
- Introduction to TPM
- Reliability Centered Maintenance
- Introduction to RCM
- Process Simulation
- Availability & Process Simulation (+ demonstration)
- FCA
- Failure Characteristics Analysis (FCA)
Maintenance Administration
- Development & Use of Maintenance Goals & Objectives
- Maintenance Strategy Selection
- “Applicable and Effective” maintenance tasks
- Maintenance Strategy Development
- Exercise Failure Modes, Effects and Consequence Categories Maintenance Strategy Selection
Work Planning and Cost Control
- Work Planning and Cost Control Exercise
- Computerized Maintenance Management Systems
Introduction to CMMS
- Wash-up
- CEMM Course Review & Questions Distribution of reference material